Cardboard Mailer Box

Name: China Cardboard Mailer Box Manufacturers Suppliers Factory - Cardboard Mailer Box for Sale - Yuelong Packaging Printing
Brand: Yuelong
SKU: 230814272

Shenzhen Yuelong Packaging Printing Co., Ltd. is a company integrating R&D, production, and sales that specializes in customized paper printing and product packaging. Our products include Mailer Boxes, Shipping Boxes, Cosmetic Boxes, Food Boxes, and Pizza Boxes.

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Product Details

Your Professional Corrugated Boxes Supplier

Why Choose Us?

Rich Experience

Shenzhen Yuelong Packaging Printing Co., Ltd. is professionally for custom paper printing & goods packaging, with 10 years of experience in paper box production.

Broad Market

Our products are exported to Europe, North America, and Russia, with annual sales reaching 5 million dollars.

Advanced Equipment

We have many machines and equipment: a silk screen printing machine, an automatic die-cutting machine, an automatic gluing and folding machine, a film laminating machine, and an automatic die-cutting and foil stamping machine. After the product passes through printing, die-cutting, mounting, and surface treatment by our machines, it is then packaged and shipped.

Wide Product Range

In addition to paper boxes, we also produce paper display stands, cardboard puzzles, puzzle cubes, memory cards, paper color cards, flashcards, stacking blocks, picture books, children's books, catalogues, calendars, magazines, brochures, flyers, posters, stickers, notebooks, paper bags, and we can do any customized products you need.

Shipping Mailer Boxes

When it comes to shipping goods, it is important to ensure that the products arrive at their destination in good condition. One way to do this is by using shipping mailer boxes made of strong corrugated paper.

Kraft Corrugated Mailer Boxes

Our shipping boxes small meet standards and can endure weights of up to 100 pounds. This ensures your products receive the finest protection during transportation, no matter the challenges they face.

Black Corrugated Mailer Boxes

Shipping boxes from factory to customers.We have a wide range of shipping boxes, such as brown, blue, green, yellow, black and white mailing boxes, and multi-color in one carton for you to choose from.

Tuck Top Corrugated Mailing Boxes

Tuck top corrugated mailing boxes are an essential packaging solution for businesses that require safe product transport. The corrugated design provides superior protection and cushioning for the contents inside, ensuring that they arrive at their destination intact.

Small Mailer Boxes

The cardboard shipping box is made with advanced production process that leaves the surface free of burrs and a nice touch, with no printed graphics on the surface, perfect for small businesses to display branding, labels and gift stickers, makes your product looks more professional when they are delivered to your customers.

Corrugated Easy Fold Mailer

Shipping boxes are made of thickened cardboard, selected from good quality and high strength corrugated cardboard, which is stiffer than ordinary cartons by 30%. It is strong and durable, easy to pack, and shorten the packaging process.

Cardboard Mailer Box

The cardboard box is made using an advanced one-piece cutting process and made of 3-layer pressure resistant corrugated cardboard, which is lightweight but sturdy, making the articles of the mailer box are not damaged during transits.

Cardboard Cd Mailer Box

Made from reinforced corrugated cardboard, these packing boxes are different from normal boxes. They are thicker and stronger, which provide superior bearing capacity and crush-resistance to protect your items well during transportation.

Individual Mailer Boxes

If you're looking for a unique way to package your products, individual mailer boxes are the way to go. Whether you're a small business owner, retailer, or wholesaler, our customizable mailer boxes can fit any requirement.

Definition of Corrugated Boxes

Corrugated cartons are made up of a few layers of material rather than just a single sheet like cardboard. The three layers of corrugated include an inside liner, an outside liner, and a medium that goes between the two, which is fluted. Corrugated is a resilient material that is also lightweight - an important consideration for those shipping a significant number of packages.

What are Advantages of Corrugated Boxes?

Maximum Protection
Corrugated boxes are stronger than your average cardboard boxes. They act as a stable cushion for any product that they are carrying during shipping and handling. The corrugated cardboard size can vary according to size and thickness. Corrugated cardboard is designed to keep moisture and bacteria away from the products within, this is particularly important for food products that have to withstand long shipping times.

Easy to Customize
Corrugated packaging is easy to customize. You can have your corrugated manufacturers design custom boxes according to your personal business requirements.

Cost-Effective and Sustainable
Corrugated carton boxes are some of the most inexpensive packaging options out there. They don't require high labor costs or any costly tools to manufacture the boxes. Apart from that, corrugated cardboard is quite easy to recycle.

Great For Branding
The Corrugated packaging material can be customized to help you with your company's branding and brand awareness. Custom branding is a great way to impress your customers because it looks more professional and means business. You can also choose to give your boxes a personal touch which is bound to earn the loyalty of your customers and keep them coming back for more.

Biodegradable
Corrugated cardboard is made up of 70-100% recycled material, making it one of most eco-friendly green packaging materials available. Corrugated boxes are also quite easy to recycle, re-purpose and dispose of as most corrugated manufacturers don't use any bleaches or dyes.

Light Weight
If you happen to manufacture or transport heavy products then you probably don't want to increase the weight and shipping cost of your products with heavy packaging, right? This is where corrugated cardboard is advantageous as it is strong and lightweight. Being lightweight also makes them very convenient for shoppers, particularly if they aren't charged extra for shipping without having to compromise on the safety of their products.

Recyclable and Reusable
Corrugated cardboard packaging is one of the most highly recycled materials on the planet. The boxes can also be folded up and packed away for reuse when needed.

Offer Flexibility
Corrugated boxes can be manufactured in a wide variety of sizes and can either be single, double or even triple walled for more protection. Corrugated boxes can be used to pack a lot of different products making them one of the most flexible packaging options in the market today.

What are Features of Corrugated Boxes?

Three-Layer Construction
Corrugated boxes are constructed with three layers of paperboard. The central layer, known as the corrugated or fluted layer, provides strength and rigidity to the box. This unique three-layer structure enhances the box's durability and load-bearing capacity.

Eco-Friendly Material
One of the standout features of corrugated boxes is that they are made from eco-friendly and recyclable materials. The paperboard used in corrugated boxes is typically sourced from sustainable forests, making them an environmentally responsible choice. Additionally, corrugated boxes do not use bleaches or dyes in their production, further reducing their environmental impact.

Customizable Designs
Corrugated boxes offer extensive customization options. Businesses can tailor the size, shape, and printing of the boxes to meet their specific packaging needs. This customization allows for branding and product information to be prominently displayed on the packaging, enhancing brand visibility.

Stacking Strength
Corrugated boxes excel in stacking strength. Their robust construction and fluted layer provide excellent support for stacking multiple boxes on top of each other. This feature is essential for storage and shipping, ensuring that products remain intact during transit and storage.

Lightweight and Cost-Effective
Despite their strength, corrugated boxes are lightweight, making them cost-effective for shipping. The reduced weight helps minimize shipping costs, which is a significant advantage for businesses looking to optimize their logistics.

Shock Absorption
Corrugated boxes are known for their shock-absorbing properties. The fluted layer acts as a cushion, protecting the contents from impacts and vibrations during transportation. This feature is particularly valuable for fragile or delicate items.

Recyclability
Corrugated boxes are 100% recyclable. They can be easily recycled to create new paperboard products, reducing waste and conserving natural resources. This eco-friendly characteristic aligns with sustainability goals and environmentally conscious practices.

Biodegradable
In addition to being recyclable, corrugated boxes are also biodegradable. This means that if they end up in a landfill, they will naturally break down over time, minimizing their long-term environmental impact.

Easy Handling
Corrugated boxes are designed for ease of handling. They often feature hand holes or built-in handles for convenient carrying. This makes them user-friendly for both consumers and warehouse staff.

Versatile Applications
Corrugated boxes find applications across various industries, from e-commerce and retail to manufacturing and agriculture. Their adaptability and versatility make them suitable for packaging a wide range of products.

Insulating Properties
The air pockets in the fluted layer of corrugated boxes provide insulating properties. This helps regulate temperature and humidity levels inside the box, making them suitable for products that require controlled environmental conditions.

Resistance to Moisture
Corrugated boxes are resistant to moisture to some extent. While they are not entirely waterproof, they can withstand brief exposure to moisture without compromising their structural integrity. However, additional packaging measures may be necessary for products that require complete moisture protection.

Types of Corrugated Boxes

Regular Slotted Container (RSC)

This one is the most common. Think of your classic shipping box. With this box, all of the flaps are the same length, with the two outer length flaps meeting in the middle when the box is closed. You need tape to secure the flaps.

Full Overlap Container (FOL)

This type of box has added strength since both sets of outer flaps fully overlap, making it double-layered on the top and bottom of the box.

One Piece Folder (OPF)

If you've ever ordered a book or other media materials, you've seen one of these boxes. They're creased and slotted, then folded into a box.

Full Telescope Design (FTD)

As the name suggests, this box has a separate top and bottom that fit over each other. The double walls give it extra strength.

Applications of Corrugated Boxes

Food Industry
In the manufacturing process of corrugated boxes, the glue used to connect the flutes and liners is made from water and starch to avoid contaminating fresh fruits and vegetables. There are many benefits to using corrugated boxes for shipping food. The most important of the benefits is their safety and resistance to bacterial infection. Various research studies have shown that corrugated boxes keep food fresher longer.

Office Supply and Stationary
The main concern when shipping or storing office supplies, especially paper, is the possibility of supplies being damaged in transit or while sitting on a shelf. The strength and cushioning of corrugated boxes prevent this from happening and remove the worry of having damaged work materials.

E-Commerce
In the e-commerce industry, boxes serve multiple purposes, the most important of which is an efficient and highly responsive supply chain, a critical part of e-commerce. Corrugated boxes are the backbone of the e-commerce supply change and have been growing in use over the last two years. A challenge for the e-commerce industry is the shipment of smaller quantities to a growing number of unique and unusual destinations. Corrugated boxes offer the type of security and safety that the e-commerce industry demands.

Textiles
Online shopping has led to a rapid rise in the use of boxes for the shipment of textiles. Billions of dollars are being invested in shipping materials that will guarantee safe, reliable, and damage-free delivery. Since customer satisfaction is the key to maintaining and keeping customers, corrugated boxes have become a significant part of the planning for meeting customer demands.
It is estimated that over 50% of customers will return to a company if the textiles they receive are packaged properly. Corrugated boxes make it possible for textile manufacturers to personalize boxes to fit the product and the customer, which ensures repeat customers.

Electronics
Great care has to be taken when choosing boxes for the shipping of electronics and electronic components. These types of items are fragile and can be damaged easily by not being packed correctly. For this reason, corrugated boxes are used and supplemented with packing materials for added protection. The greatest concern is the amount of stress placed on components in the handling of the box. The shock from such stress can damage a circuit or loosen a connection. The cushioning found in a corrugated box alleviates worry and prevents damage, ensuring that an electronic product arrives on time in perfect condition.

Healthcare
Much like the needs of the electronics industry, materials shipped for healthcare needs require the same type of care and concern. Delicate and sensitive medical instruments can be easily damaged by poor packaging and mishandling. In the case of medications, there are several requirements regarding shipping conditions to ensure that they arrive safely. The wide assortment and selection of corrugated boxes make it possible for pharmaceutical companies to ship their products with confidence, knowing that medications are well-protected and safe.

Batteries
Shipping materials for the battery industry have to meet strict guidelines and regulations for safety and legal compliance. The fiberboard used to produce these specially designed boxes follows the established guidelines of the corrugated box industry. Aside from the use of specially produced liners, each battery shipping container has to be clearly marked regarding the contents with appropriate safety guidelines.

Automotive
The shipping of auto parts requires careful preparation since they come in a wide variety of sizes and shapes. The basic rule is to protect the part to be shipped from harm by providing packing material that is sturdy, able to handle weight, and cushioned.
The choice of container is highly dependent on the parts to be shipped, which can vary from lug nuts to carburetors. Large parts need a box that won't burst or be destroyed by handling. Box manufacturers and part suppliers have charts that offer guidance regarding what type of box to use for certain parts.

Military
When supplying shipping materials for the military, there are several Mil-Spec regulations that must be followed. Unlike other industrial applications, the military provides a list of requirements and a description of production methods for producing materials for their use. The first and most obvious requirement for military boxes is that they be sturdy.
Aside from being strong and sturdy, corrugated boxes must be designed to withstand a variety of climatic conditions, which include high humidity, extreme temperature changes, and wet environments.

Publishing
For publishing companies, the shipping of books, documents, magazines, and other printed material has the major problem of weight since a large amount of printed material can be significantly heavy. Once the problem of weight is resolved, the next concern is moisture, which can severely damage printed matter.
Though the exterior of corrugated boxes is coated with protective finishes, it is important to line the interior of the box with plastic or some form of wrapping material as an extra layer of protection from moisture. The most obvious solution is to use boxes that have a triple thickness of fiberboard.

The Considerations for Buying

Box Strength
One of the most critical factors to consider is the strength of the corrugated box. The strength of the box determines its ability to withstand the rigors of handling, shipping, and stacking. Corrugated boxes are available in various strength ratings, such as single-wall, double-wall, or triple-wall construction. Assess the weight and fragility of your products to determine the appropriate box strength needed to ensure safe transportation and storage.

Box Size
The size of the corrugated box is another crucial consideration. It should be large enough to accommodate your product adequately but not too large that it leaves excessive empty space. Extra space can lead to movement and damage during transit. Measure your products accurately, considering their dimensions and any additional packaging materials, to determine the optimal box size. Choosing the right size also helps optimize storage space, reducing costs and maximizing efficiency.

Box Style
Corrugated boxes come in various styles to suit different packaging requirements. Common styles include regular slotted containers (RSC), half-slotted containers (HSC), and die-cut boxes. The RSC style is the most common and versatile option, with flaps on the top and bottom that meet in the middle when closed. HSC boxes lack one set of flaps, allowing for easy access to the contents. Die-cut boxes are custom-designed and provide a snug fit for unique products. Consider the nature of your product and your packaging and access needs to choose the appropriate box style.

Box Printing and Labeling
If you plan to use corrugated boxes for shipping and branding purposes, consider the printing and labeling options available. Custom printing on boxes can enhance your brand's visibility and provide important information. Look for suppliers that offer high-quality printing services, including the ability to print logos, product details, barcodes, or QR codes. Additionally, ensure that the boxes have sufficient labeling areas to accommodate any necessary shipping labels, handling instructions, or regulatory markings.

Box Durability and Moisture Resistance
Evaluate the durability and moisture resistance of the corrugated boxes, especially if you are shipping or storing products that are sensitive to moisture, or if they require extended storage periods. Corrugated boxes can be treated with various coatings or laminates to enhance moisture resistance and durability. Additionally, inquire about the crush resistance and stacking strength of the boxes, especially if they will be subject to heavy loads or if they need to be stacked during storage or transportation.

Sustainability and Recyclability
In today's environmentally conscious world, it is essential to consider the sustainability and recyclability of packaging materials. Corrugated boxes are typically made from recycled materials and are highly recyclable. Look for suppliers that use sustainable manufacturing processes and offer boxes made from recycled or responsibly sourced materials. Choosing eco-friendly packaging not only helps reduce your carbon footprint but also aligns with increasing consumer demands for sustainable products.

Supplier Reliability and Customer Support
When selecting a supplier for your corrugated boxes, consider their reliability and reputation in the industry. Look for suppliers with a track record of delivering high-quality products on time. It is also important to assess their customer support capabilities. A responsive and supportive supplier can address any concerns, provide guidance on box selection, and assist with customizations or additional requirements.

Quantity and Pricing
Determine the quantity of corrugated boxes you require and consider the pricing options offered by different suppliers. Bulk purchasing often leads to cost savings, so assess your packaging needs to determine the appropriate quantity to order. Request quotes from multiple suppliers to compare prices and negotiate if possible. However, it is important to balance cost considerations with the quality and suitability of the boxes to ensure that you are making a wise investment.

Testing and Compliance
To ensure that your corrugated boxes meet industry standards and regulations, inquire about testing and compliance certifications. Reliable suppliers often conduct various tests to assess box performance, such as burst strength, edge crush test (ECT), or compression strength. Compliance with regulations, such as the International Safe Transit Association (ISTA) standards or UN certification for hazardous goods, may be essential depending on your specific shipping requirements.

Shipping and Lead Time
Lastly, consider the shipping logistics and lead time provided by the supplier. Evaluate their shipping methods, transit times, and the proximity of their manufacturing facilities to your location. A supplier with shorter lead times and efficient shipping options can help streamline your supply chain and minimize delays in receiving your corrugated boxes.

Products Description

Set the carton size and recommend good materials and printing processes according to your needs. Free sample.

Our Certificate

Our products comply with various standards and have certificates such as FSC and ISO 9001.

productcate-1-1

Contact Us

lynn@sz-yuelong.com
haileyhuang@sz-yuelong.com

Address

Floor 3, Jingdi Workshop 1, No. 3, Shihuan Road, Shilong Community, Shiyan Stree

Phone

+8615826861912
+8618123802403

Frequently Asked Questions

Q: How are Corrugated Boxes recycled?

A: In order to understand what corrugated boxes are, you first have to understand how they're made. Made predominantly from trees, which are a renewable resource, corrugated packaging is the most recovered packaging material on the planet.

When corrugated is recycled, old corrugated containers (OCC) are dropped off, sorted, compacted, and baled for space-efficient storage. These bales are then transferred to a paper mill where they're then broken down and the corrugated is inserted into a repulper, which is like a large blender.

In the repulper, they're agitated to form a slushy pulp of fiber and water. The contaminants are removed and the remaining fiber solution is poured out onto a moving screen that allows the water to drain away, forming a continuous fiber mat. This mat is then pressed between rollers to remove any additional water.

The wet, continuous fiber is wound through a dryer where the top and bottom of it contact heated surfaces of drying cylinders, removing any remaining moisture from the paper. Once this process is finished, the paper is rolled onto a large reel spool where it is then slit and rewound into individual rolls, which is when the recycling process is considered complete. These paper rolls are shipped off to sheet feeders or corrugators where they will be converted into corrugated sheets, and later transformed into sustainable corrugated packaging.

Q: What types of Corrugated Boxes are there?

A: The most common flutes used today are A, B, C, E, and F, with A being the largest flute size. Flute size determines the thickness of the walls as well as the stacking strength of your corrugated box. An "A" flute is approximately 5 mm thick and is an ideal option for products that require additional cushioning or extra strength for stacking. As you go through B, C, E, and F flutes, the thickness is smaller resulting in a thinner board.

There are four types of boards that can be used for corrugated boxes. The most common of which are single-wall and double-wall boards. There is also single-face board which is made up of one sheet of liner adhered to one sheet of corrugated medium. This style of board is typically sold in rolls and can be used to wrap around products for protection and cushioning. Single-wall board is when one sheet of corrugated medium is glued between two sheets of liner. Single-wall is the most common type of board in the market and can be used for everything from shipping boxes to retail displays.

Double-wall is when two sheets of corrugated medium are glued between three sheets of liner. This board is commonly used for heavier products or products that require a stronger box for shipping.

And lastly, triple-wall is when three sheets of corrugated medium are glued between four sheets of liner. This board is the strongest out of all the board styles and is often used for industrial parts or produce bins.

Q: What are the benefits of corrugated box packaging?

A: Customization

The ability to customize your corrugated packaging is what makes it extremely versatile and valuable for retailers. From designing a custom retail packaging solution for your product to designing a corrugated box that fits your product perfectly for shipment, corrugated allows you to satisfy your packaging needs.

Increased Customer Satisfaction

Want to satisfy your customers? Provide them with a pleasant unboxing experience. Creating a pleasant unboxing experience is particularly important for eCommerce companies because they don't have the "shelf presence" that retailers do and they have to leave a lasting impression on a customer somehow. Your product packaging can help you do that.

Eco-Friendliness

Sustainable packaging can make an impact on the planet and on your eCommerce business. As an eCommerce business, one of the most important factors in your business's growth and success is your ability to establish a strong relationship with your customers. And in recent years, customers are beginning to value environmentally-friendly packaging and products. And what better way to satisfy those values than with sustainable packaging like corrugated?

Cost Efficiency

Corrugated provides all of these benefits and it's also a cost-effective packaging option? How is that even possible? Because of the sustainability of corrugated packaging and the rate at which it's recycled, it's extremely cost-effective to produce and continue to reuse. Not only is it cost-effective, but it can also help you increase your sales.

Q: What are Corrugated Boxes?

A: The term "corrugated" refers to a specific type of material that is actually composed of three different sheets of container board, which are basically like thick paperboard. The two sheets on the outside are flat liners and the sheet in the middle has a rippled shape. A corrugated fiberboard sheet is created by gluing these three sheets together with a thick, starchy glue that is commonly used in the packaging industry.

When formed into boxes, corrugated sheets are ideal for shipping because they can easily be printed on, they are very strong and durable, and they are widely recycled. Corrugated boxes are used for everything from shipping to product displays, and although they start out brown they can be quickly be transformed with a wide variety of colors, designs, text, and graphics printed directly on the material.

While the differences may seem insignificant at first, it should now be easy to see that cardboard is better left for the cards and cereal boxes. Corrugated cardboard, on the other hand, is the material of choice for shipping boxes. It isn't an overly complicated definition, but an important one to remember when it comes time to order custom made shipping boxes. Just don't ever think a simple cardboard box is enough to ship your precious products in. For such an important task, you must always remember to turn to corrugated.

Q: Why Is Corrugated Boxes Popular?

A: The benefits of corrugated packaging include:

Enhanced protection: Its multi-layered design provides a stable cushion that keeps products safe during transportation and handling. Corrugated also provides a durable barrier between your products and any outside moisture, keeping them dry on the road.

Customization options: Corrugated board can be customized in a number of ways. From thickness and size to coatings, adhesives, graphics and shapes, businesses can tailor almost every aspect of corrugated board to suit their product and brand.

Cost-effective: Its lightweight, customizable design makes corrugated board one of the most cost-effective options. There's no need for costly labor, expensive tools or unnecessary bulk. Corrugated boxes can also be recycled and reused if needed.

Q: How Corrugated Boxes are Made?

A: The machine that produces the corrugated board for corrugated boxes is called a corrugator. The main elements of corrugated board are liners that are the flat facing of the board and come from various grades of paper. This central element is made from the long fibers of softwood trees. The fluted portion is made from shorter fibers found in hardwood trees.

Huge rolls of paper are combined in a single facer that produces the fluted form. To create the flute, the paper is steam heated to 338 ° F (170° C). The fluted paper is attached to a single sheet of the liner by the application of glue at a controlled temperature to the peaks of the flutes and pressed flat by pressure rollers. This produces the single faced web.

The single faced web leaves the single facer and moves on to the double glue unit and double backer. To produce a double wall corrugated paper, two single face webs are fed into the unit as well as the liner. In the double glue unit, the exposed flute tips have glue applied to connect the outside liner. During the process, the liner and fluted single face web are constantly heated at controlled and monitored temperatures to cure the glue and ensure a secure bond.

After leaving the double backer, the corrugated board is pulled through the dryer, scored, and cut to the required lengths.

The various lengths of board are stacked to be fed into the box printing and creation equipment. Depending on the types of boxes, they are printed with logos, designs, and an assortment of colors.

The scored, printed, and cut corrugated boards are fed into a trimmer that perforates the boards to create flaps and handles. This process can complete as many as 90 boxes per minute.

Once the boxes have been sufficiently formed and trimmed, they are sent on to the folding machine that bends the box along the score lines and applies glue to the sections that will be joined together to complete the forming of the box.

Q: What types can Corrugated Boxes be classified into?

A: Single Wall - This is the simplest corrugated wall design, with a single outer layer and inner layer with fluting between the two layers.

Single Wall Corrugated Board

Double Wall - The double wall design adds an additional layer of fluting to produce a box capable of handling heavier and larger items.

Double Wall Corrugated Board from American Paper and Packaging

Triple Wall - As the name implies, triple wall corrugated boxes have three layers of flutes. Each layer has differently-sized flutes to add stability. The added layers maximize cushioning and compression strength.

Q: What types of Corrugated Boxes are there?

A: A slotted box is made from corrugated fiberboard that has been scored and slotted so that it can be folded and shaped to form a corrugated box. Of the many types of boxes, the slotted type is the most common and widely used. There is an endless number of products, chemicals, and parts that can be shipped or stored using slotted corrugated boxes.

The term slotted box encompasses and defines an assortment of box designs that are described below.

Regular – Flaps are of the same length, with the two outer flaps being half the width of the container, which meet at the center of the box when folded.

Half – The half-slotted corrugated box is exactly like the regular version but is missing one set of flaps to form the top.

Overlap – The flaps are the same length, with the outer flaps overlapping. To secure the shape, the overlapping flaps are stapled. This design has greater length than width.

Full Overlap – All of the flaps are the same length, with the top and bottom flaps overlapping for greater support for heavier items.

Center – For a center slotted corrugated box, the inner and outer flaps have different lengths and meet in the center when folded.

Divider – The divider container is similar to the other slotted versions but has a pre-glued, internal divider in the center of the interior.

Telescope Boxes

Telescope boxes get their name from their two sets of foldable sections, body and cover, that make up their design. Once the body and cover are folded, they fit over each other. The cover serves as the lid, while the body in the container receiving the shipped item.

Rigid Boxes

A rigid corrugated box comes in three pieces with two end pieces and the body of the box. The two end pieces or panels are folded into the ends of the box, with the remainder of the box being one piece that folds together. The flaps or joints are the part of the box that make it rigid.

The self-erecting version of a rigid corrugated box is one piece of scored corrugated fiberboard that can fold into a slotted or telescope-style container.

Folder Boxes

Folder corrugated boxes are like the self-erecting rigid type. They consist of one piece of corrugated fiberboard that has been scored so it can be folded together. The types of folders include one piece, five-panel, and tray.

The one piece has a flat bottom with flaps that form the sides and ends, with the extensions of the side flaps forming the top. The five-panel version folds in one direction, with the second and fourth panels being the top and bottom and the fifth panel being a side. Trays can be five or four-panel. The five-panel version has a top, while the four-panel one does not.

Tucktop Auto Bottom Boxes

The tucktop corrugated box was designed for quick, efficient, and easy setup. The structure of the box has been completely pre-glued. Initially, the box is flat, with the bottom tucked into the body of the box and the top flaps and top extended. When the sides of the box are separated and opened, the bottom flattens to allow items to be loaded. The assembly of the box takes place in one rapid motion.

A variant of the tucktop auto bottom corrugated box is the tucktop snap lock bottom, where the bottom is not pre-glued, and is formed by four flaps that fold together. The differences between the two are setup time and cost.

Double Cover Corrugated Boxes

The body of a double cover corrugated box is formed by a square or rectangular tube. The top and bottom of the box are interchangeable telescopic covers. The pieces are stored flat. When required, the top and bottom telescopic pieces are slot-assembled and the tube is opened to allow positioning of the telescopic pieces.

A version of the double cover corrugated box is the interlocking type, which is a more secure and tight-fitting version. There are interlocking flanges on the covers and tube to reinforce the structure of the box. The design is for shipping heavy items such as appliances and heavy equipment.

Q: What are the benefits of using Corrugated Boxes?

A: Protectve against Outside Elements

The productive strength of corrugated boxes includes their ability to keep moisture and bacteria out. They serve as a stable cushion and come in sizes that can vary according to the items to be shipped.

Corrugated boxes keep products safe during long-distance transportation, shipping, and handling. The type of corrugated protection can be adjusted for fragile and delicate items using varied thicknesses and sizes.

The wavy fluted medium provides a lightweight layer of protection. Corrugated fiberboard offers excellent protection against the elements as well as the wear and tear of shipping. The lightweight of corrugated fiberboard makes it a better shipping material than wood or plastic. It's also far less expensive and easier to recycle, making it better for the environment and pocketbook.

Customizable to Demands

Though there are standard shapes and sizes of corrugated boxes, they can easily be manufactured to fit any type of circumstances and demands. An additional part of their customization is the ability to have their sides or top and bottom printed with company logos and designs.

Coatings, treatments, different adhesives, and flame-resistant can all be applied. Corrugated boxes come in all sizes to be easily folded into different shapes to make a perfect fit.

High-quality custom designs make a product recognizable. Good quality shipping materials reinforce the values of a company's operation and the power of its brand. By having a well-engineered and creative display on a corrugated box, a company creates a stronger, lasting brand identity.

Cost-Effective and Reusable

The main reason that corrugated boxes have become so widely used is their cost compared to other forms of containers. Their use does not require increased labor, expensive tooling, or specialized equipment. Once they have met their usefulness, the corrugated fiberboard can be returned for recycling and remanufacturing.

Compatible with Branding

Every company is constantly devising methods to make their image and name known. One of the least expensive methods for achieving this goal is by placing the name and brand on a corrugated box, which can have any form, color, design, or configuration. The smallest company can appear to be a major competitor by creating a sophisticated and quality design to put on their shipping boxes. Custom branding impresses customers and presents a professional appearance.

Biodegradable and Eco-Friendly

The most important feature of corrugated boxes is their ability to be recycled and repurposed. In this age of environmental awareness, every company is striving to develop a way to protect and sustain the environment. Since over 70% of the material used to produce corrugated boxes is recyclable, corrugated boxes are an essential part of a company's efforts in proving it is environmentally wise. According to governmental regulations, corrugated boxes are assembled using glues and materials that are non-pollutant and ecologically friendly according to governmental regulations.

Lightweight Materials

A major factor in any shipping operation is the control of cost, which can be increased by shipping heaving materials in heavy boxes. Since corrugated boxes are lightweight but strong, they are the perfect solution to weight shipping problems. Regardless of their weight, corrugated boxes still have the strength to ensure the safety of any product.

Flexible Paper Types

One of the advantages of corrugated fiberboard is its many types, including single, double, and triple walled, which can be produced from a variety of paper types depending on shipping needs. Any product that a manufacturer can produce can be shipped using a corrugated box.

Inexpensive and Custom Printing

Corrugated fiberboard is an inexpensive material for printing company graphics, logos, brand names, and graphics. Included in the production of most fiberboard is a customizable printing process for the application of designs. Custom printing is a vital part of the branding process and is one of the least expensive since it does not require additional advertising cost or an advertising agency. The layer of flute protection and flat surface for printing make corrugated boxes the bridge between marketing and logistics.

The use of corrugated boxes provides companies with the opportunity to creatively developing their professional, personalized logistic tool. A well-designed and engineered box can be tailored to fit the culture and personality of a business. The extra effort to create a company corrugated box will differentiate a business from its competitors and place a professional image in its market.

Product Safety

A corrugated box is an insurance policy for products that have to travel long distances through various conditions to make it to market. The flutes and walls of a corrugated box may be the only defense a product has against the environment and the ill treatment it may receive during shipping. The extra cushioning is protection against shocks, abrasions, vibrations, and being tossed about on a plane, truck, or train.

Aside from preventing damage from abuse, corrugated boxes can protect the most fragile products, such as perfume, colon, and chemicals, from exposure to dirt, grim, dust, and bacteria. The fiberboard of a corrugated box serves as a shell casing that ensures the safe delivery of products.

Sustainability

A major dynamic in modern business is sustainability, where only as much is used as needed to match what is being resupplied. Corrugated boxes fit easily into the sustainability model since they can be repurposed at the end of their usefulness and put back into the supply chain. This factor removes the concept of diminishing returns since a company can never run out of corrugated material or boxes.

Q: What are the levels of wall slots in Corrugated Boxes?

A: ● Flute – 1/4" is the first type of corrugated flute. This flute grade has the highest protection and cushion qualities. It is very good at handling compression and stacking and is often used for packaging fragile items.

● Flute – 1/8". This flute appears much thinner than others but is still quite strong, with excellent puncture and crush resistance. B-flute has outstanding all-around performance for various packaging or as additional material for padding and dividing. It even has a flatter surface for higher-quality printing and easy die-cutting.

● Flute – 3/16" is flexible and one of the corrugated boxes' most versatile flute grades. It has average crush resistance, stacking strength, and printing properties. You have likely seen C-Flute used for shipping boxes but also for packaging glass, dairy, and furniture products.

● Flute – 1/16" is not typically used for shipping. E-flute thickness is on the thinner side of flute grades, so it is often used as an alternative for paperboard folding cartons. However, you may still use E-Flute for cosmetics, fragile glass, ceramics, and other small and delicate products. E-Flute has excellent compression strength, crush resistance, and a relatively flat surface for high-quality printing applications.

● Flute – 1/32" has protective qualities similar to E-Flute but with an even smoother surface for high-quality printing. It is common for you to use F-Flute for clamshell packaging in the US fast-food industry, but in Europe, this grade of corrugated fluting is a standard option for specialty and retail packaging.

Q: What are the advantages of Corrugated Boxes for shipping?

A: Plain and simple, corrugated cardboard boxes provide the right level of protection for goods in transit.

Shipping cartons can go through a lot from the warehouse to their final destination. Corrugated packages are designed to survive bad weather, bumpy roads, sudden temperature changes, or rough handling–all while keeping products safely intact.

While no corrugated package is completely indestructible, the materials and makeup of these containers are more likely to protect your products in transit.

Your customers are more likely to be pleased when products arrive in top condition. If customers receive a damaged or broken item, they will be unsatisfied. And we all know that unsatisfied customers are less likely to make a repeat purchase.

Even though corrugated cardboard packaging is very sturdy, it is also lightweight. This can help keep shipping costs down.

corrugated cardboard packaging designCorrugated boxes can be fashioned into a variety of shapes, allowing your company more control over the kind of unboxing experience your consumers will have when your products arrive. This is especially important for e-commerce businesses that ship consumer goods.

And finally, corrugated cardboard boxes are constructed of renewably-sourced materials. Since they are made mostly from trees, a renewable resource, this kind of packaging is very easy to recycle. When recycled properly, corrugated cardboard packaging is processed into paper products and even new boxes.

What's also great about corrugated cardboard is its multi-use properties. Thanks to the material's durability, many corrugated packages can be reused multiple times before they even hit the recycle bin.

The sustainability of corrugated cardboard is also what makes this material very affordable.

Q: What are the considerations when choosing Corrugated Boxes?

A: Select a Flute Profile

Those arch shaped flutes in the middle layer of a corrugated board are available in different flute profiles, typically rated as A, B, C, E, or F.

A flute provides the thickest profile, and is ideal if you are shipping a product that needs extra cushioning. It also gives cartons extra strength for stacking purposes.

B flute was designed to pack canned goods, and is the preference for high-speed, automatic packing lines.

The most commonly used flute size is C, and is typically used for packing furniture, glass, and other heavy, yet fragile goods. It is actually thicker than the B flute profile.

E and F flutes are the least durable, but have many applications for retail because they provide a surface that is suitable for printing.

Choose the Board Type

corrugated cardboard specificationsYou then have four options for the type of board to be used in your corrugated packaging.

Single-face board is when only one sheet of liner is attached to the corrugated layer. It's available in rolls and wrapped around products for extra cushioning.

Single-wall is the most standard option. This consists of a single layer of corrugated medium sandwiched between two liner sheets. Boxes with single-wall board are what you typically receive consumer products and goods in.

To make a box more durable, you can add extra liners and layers of the corrugated medium. Two sheets of corrugated medium and three sheets of liner create a double-wall board. A triple-wall board is created with three layers of corrugated medium between four liner sheets, making it the strongest of all the options. This is typically used to ship industrial parts or heavy consumer goods.

Determine the Appropriate Board Grade

Corrugated Cardboard ECT BoardNow that you've selected these corrugated cardboard specifications, you can choose the board grade that will suit your needs.

If you need your corrugated cardboard box to hold up to stacking pressure, you will want to choose ECT board. ECT stands for Edge Crush Test, a measure of how much stacking pressure a box can take before collapsing.

The chosen flute profile will influence the ECT measurement of your material. This value starts at 23ECT for a single wall, to 120ECT for a triple-wall. The higher the ECT value, the more your corrugated package can withstand. This kind of board is best when you are stacking your boxes on top of each other, such as when they are in a warehouse or on a pallet.

For applications in which you need your box to resist punctures from internal contents or external factors, choose Mullen board. Boards with a higher Mullen value can withstand more pressure before being damaged.

Pick the Right Shape and Size

Corrugated cardboard boxes come in a number of shapes and sizes. From regular slotted, squared-shaped containers, to full telescope designs for fragile items, there are a variety of styles to choose from. You can even select a one-piece design, often referred to as a One Piece Folder (OPF). This is especially great when you want an unbroken printing area for graphics.

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